Oshpark PCB Assembly: A Comprehensive Guide
OSH Park is a company that specializes in printed circuit board (PCB) fabrication and assembly services. They offer a unique service in which they manufacture PCBs in small batches, making it possible for hobbyists, entrepreneurs, and small businesses to get high-quality PCBs without having to order large quantities. OSH Park also offers PCB assembly services, which is a convenient option for those who want to have their PCBs assembled by professionals.
One of the benefits of using OSH Park for PCB assembly is the ease of the process. Customers can simply upload their design files to the OSH Park website, and the company takes care of the rest. They use high-quality components and have a team of experienced technicians who assemble the PCBs using state-of-the-art equipment. This ensures that the finished product is of the highest quality and meets the customer’s specifications. Additionally, OSH Park offers a quick turnaround time, with most orders being completed within a few days.
Overall, OSH Park’s PCB assembly service is a great option for those who need high-quality PCBs without having to order large quantities. With their easy-to-use website, experienced technicians, and quick turnaround time, OSH Park is a reliable choice for PCB assembly needs.
Understanding Oshpark PCB Assembly
PCB Manufacturing Process
Oshpark is a popular PCB manufacturer that offers a variety of services, including PCB assembly. The PCB manufacturing process involves several steps, including designing the PCB layout, printing the design onto the copper board, etching the board to remove unwanted copper, drilling holes for components, and plating the board with a protective layer.
One of the benefits of using Oshpark for PCB assembly is their high-quality manufacturing process. Oshpark uses advanced equipment to ensure that their PCBs are precise and reliable. They also offer a variety of options for board thickness, copper weight, and surface finish.
Assembly Services Overview
Oshpark offers both surface mount technology (SMT) and through-hole assembly services. SMT is a popular method for assembling PCBs because it allows for smaller components and higher component density. Through-hole assembly, on the other hand, is better for larger components and components that require a stronger mechanical connection.
Oshpark’s assembly services include solder paste application, component placement, reflow soldering, and inspection. They also offer testing services to ensure that the assembled PCBs are functioning properly.
Overall, Oshpark’s PCB assembly services are a reliable and high-quality option for those looking to manufacture PCBs. With their advanced manufacturing process and extensive assembly services, Oshpark is a great choice for both hobbyists and professionals alike.
Designing for Oshpark
Design Guidelines
When designing a PCB for Oshpark assembly, it is important to follow certain guidelines to ensure a successful and efficient production process. Oshpark recommends designing with a minimum trace width and spacing of 6 mils, and a minimum drill size of 12 mils. It is also important to avoid placing vias under surface mount components, as this can cause issues during assembly.
Additionally, Oshpark recommends using a 4-layer stackup with a minimum of 0.8mm thickness to ensure proper signal integrity and reduce the risk of noise interference. It is also important to consider the placement of components and the orientation of the board to minimize the risk of solder bridging and other assembly issues.
File Preparation
Proper file preparation is crucial for a successful Oshpark PCB assembly. Oshpark accepts Gerber files in RS-274X format, along with a drill file in Excellon format. It is important to ensure that all layers are properly labeled and that the board outline is clearly defined.
Before submitting files for assembly, it is recommended to run a Design for Manufacturability (DFM) check to identify any potential issues that could arise during production. This can help to minimize the risk of errors and ensure a smooth assembly process.
Overall, following these guidelines and properly preparing files can help to ensure a successful Oshpark PCB assembly.
Ordering Process
Quote and Cost Estimation
The first step in the OshPark PCB assembly ordering process is to obtain a quote and cost estimation for the desired project. The OshPark website offers an easy-to-use online quote tool that allows users to enter their project specifications and receive a quote instantly. The quote tool takes into account various factors such as the number of boards required, board size, number of layers, and assembly options to provide an accurate cost estimation.
Submitting Design Files
Once the user has received a quote and is ready to proceed with the order, the next step is to submit the design files. OshPark accepts a variety of file formats, including Gerber files, Eagle CAD files, and KiCad files. The website provides detailed instructions on how to prepare the design files for submission to ensure that the order is processed smoothly and efficiently.
After the design files have been submitted, OshPark’s team of experts reviews the files to ensure that they are ready for production. If any issues are found, the user will be notified and given the opportunity to make any necessary changes before proceeding with the order.
Overall, the ordering process for OshPark PCB assembly is straightforward and user-friendly. With their easy-to-use online quote tool and detailed instructions for submitting design files, users can feel confident that their order will be processed accurately and efficiently.
Quality and Testing
Quality Assurance
Oshpark PCB Assembly is committed to providing high-quality products to its customers. To ensure quality, Oshpark follows strict quality assurance procedures during the assembly process. The company uses only the highest quality components and materials to ensure that the finished product meets or exceeds customer expectations.
Oshpark employs a team of experienced quality control professionals who perform thorough inspections of each PCB assembly. The quality control team checks for defects such as short circuits, open circuits, and incorrect component placement. They also ensure that each PCB assembly meets the customer’s specifications and requirements.
Testing Procedures
Oshpark PCB Assembly understands the importance of testing in ensuring the reliability and functionality of its products. To ensure that each PCB assembly is fully functional, the company uses a variety of testing procedures.
Before shipping, each PCB assembly undergoes a functional test to ensure that it meets the customer’s specifications. Oshpark also performs a visual inspection to ensure that the assembly is free from defects. In addition, the company uses automated testing equipment to test the functionality of each PCB assembly.
Oshpark PCB Assembly also offers additional testing services to its customers, such as environmental testing, reliability testing, and performance testing. These tests are designed to ensure that the finished product can withstand the rigors of its intended use and will perform reliably over time.
Overall, Oshpark PCB Assembly is committed to providing high-quality products to its customers. The company’s dedication to quality assurance and testing ensures that each PCB assembly meets or exceeds customer expectations.
Turnaround Times and Delivery
Oshpark offers different turnaround times depending on the service level selected. Standard turnaround time for their PCB assembly service is 15 business days, while expedited turnaround time is 5 business days. Customers can select the service level that best suits their needs and budget.
Once the assembly process is complete, Oshpark ships the PCBs to the customer’s address. Delivery times vary depending on the shipping method selected and the destination. Oshpark offers a range of shipping options, including standard shipping, expedited shipping, and overnight shipping.
Customers can track their orders using the order tracking feature on the Oshpark website. This feature provides real-time updates on the status of the order, including the estimated delivery date and time.
Oshpark takes pride in their commitment to delivering high-quality PCBs on time. They work closely with customers to ensure that their orders are processed quickly and efficiently, and that they are delivered on time. With their reliable turnaround times and delivery options, Oshpark is a trusted partner for PCB assembly needs.
